Automatic PLC Dry Mix Powder Mortar Plant
Product Overview
The automatic dry mix powder mortar plant is an advanced powder mixing equipment system. This integrated mixing station combines a twin-shaft mixer with a precision batching system to maximize operational efficiency. The system features simple operation with Chinese and English menu interfaces, real-time device status simulation displays, and audible/visual alarms. With minimal manual input required, the entire production process is managed through computer-controlled automation.
Technical Specifications
| Model |
Capacity |
Equipment Height |
Total Power |
Workers Required |
Workshop Area |
| 2000L Mixer |
10-12T/H |
8-10m |
80-90KW |
2-3 Person |
500-600m² |
| 3000L Mixer |
15-20T/H |
10-14m |
90-100KW |
3-4 Person |
600-800m² |
| 4000L Mixer |
20-30T/H |
10-14m |
100-120KW |
3-4 Person |
600-800m² |
| 6000L Mixer |
30-50T/H |
15-20m |
100-120KW |
3-4 Person |
800-1000m² |
| 10000L Mixer |
50-80T/H |
20-25m |
120-150KW |
3-4 Person |
1000-1200m² |
System Components
Raw Material Storage Silo
Designed for storing dry building materials including sand, cement, fly ash, slag, and calcium carbonate powder. Standard silos include level regulators, air breaking devices, dust collectors, pressure safety valves, and complete assembly accessories. The air breaking system facilitates material feeding while the dust collector maintains clean operation. Level regulators monitor material levels for timely refilling, and safety valves ensure smooth material discharge when working with screw conveyors.
Bucket Elevator
Vertical lifting equipment capable of reaching heights up to 20-35 meters. Features high-efficiency lifting speed and substantial transport capacity for various powder and granular materials. Available in belt-type and chain-type configurations, with chain elevators suitable for heated materials and offering higher capacity and lifting capabilities.
Automatic Weighing System
Advanced batching system that optimizes manpower and resource utilization. Equipped with three S-type sensors for precise measurement during operation. Allows formula-based input of raw material weights with high precision, minimizing weighing errors while reducing labor costs and improving output efficiency.
Twin Shaft Agravic Paddle Mixer
Features high mixing speed, superior uniformity, and low power consumption. Effectively handles materials with varying physical properties including specific gravity, particle size, and shape without segregation. Pneumatic-controlled discharge enables complete material evacuation within 3-5 seconds.
Automatic Packing Machine
Utilizes computerized metering devices for accurate weighing, stable performance, and simple operation. Equipped with dust collection ports for environmentally friendly production. PLC-controlled system offers intelligent operation and can be integrated with bag belt conveyors and robotic palletizers.
Pulse Dust Collector
Specifically designed for dry mortar machine dust collection with pulse solenoid valves for automatic dust removal. Compact design with easy maintenance, featuring high ash removal kinetic energy and efficiency. Uses specialized fabric filters for optimal dust collection with integrated fans, cloth cylinders, and filter assemblies.
Control Cabinet
PLC control system with high intelligence level, providing automated control from raw material storage through mixing, packaging, and complete dry mortar plant operation. Features intuitive and easy-to-operate interface.
Working Principle
The automated feeding dry mix powder mortar plant operates through a systematic process:
- Raw materials are transported into storage silos via bucket elevator or pump truck
- Materials are conveyed from silos to automatic weighing scales according to formula ratios using screw conveyors
- Premixed materials are elevated into the premix hopper via bucket elevator
- Materials enter the twin shaft paddle mixer for uniform blending
- Mixed materials proceed to the automatic packing machine for packaging
- Packaged bags are conveyed to subsequent processes via belt conveyor
Raw Materials
Applications
Frequently Asked Questions
What is the capacity of your automatic dry mortar mixing plant?
We offer dry mortar mixing plants with capacities ranging from 3-50T/H according to your requirements. We can also customize production lines to meet specific needs.
Can you provide formulas for different types of dry mortar?
Yes, as a professional dry mortar production equipment supplier with over 20 years of experience serving global customers, we have extensive expertise in dry mortar production. As executive members of Chinese private Technology Promotion Committee and Building Materials Experts Association, we can provide optimal formulas for various applications.
What is the equipment guarantee?
12 months warranty with complimentary technical services during this period.
What is your business model? Trading company or factory?
We operate as a factory with our own mechanical design engineers and project design engineers, manufacturing all machinery in-house. We provide customized solution design and comprehensive services including project communication, scheme design, equipment selection, production, site planning, equipment layout, transportation, installation, and commissioning.
Do you provide after-sale service?
Yes. Our equipment carries a 12-month warranty, supported by a professional after-sales service team dedicated to promptly and thoroughly resolving any issues.
Do you provide equipment operation training?
Yes. Our experienced engineers (all holding passports) can be dispatched to customer sites for equipment installation guidance and production line debugging. We provide comprehensive documentation including installation instructions, layout drawings, and assembly drawings. For customers with their own engineers, we offer detailed installation step drawings and can provide online video guidance.
If you are interested in our dry mortar production line, please feel free to send us an inquiry or leave your contact information.
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